- Overview
- The structure and appearance of the equipment
- System structure and working principle
- System composition
- working principle
- Main technical parameters
- Accessories
- Service and Support
Overview
Should the grid-fed energy-saving battery testing equipment is an exclusive product launched in China after years of research and development by Semco Infratech Pvt. Ltd. PWM high frequency power feedback technology. The latest generation of energy-saving battery testing equipment is widely used in the chemical composition and volumetric testing of lithium-ion batteries and nickel-metal hydride and nickel-cadmium batteries. Should Product stability, energy saving, precision and quality have been welcomed and praised by many battery industries. The overall technology is currently at the leading domestic level and is leading the technological revolution of the battery industry.
The structure and appearance of the equipment
The structure of this equipment is mainly composed of the following parts:
- CPU plate 1 Block, the whole cabinet unified sending control.
- four-channel constant current board32Blocks, divided into four doors evenly
- 4 bidirectional inverter power supplies, each for 8 constant current
- Keyboard 2 Block, double-sided operation front and
- Common 16 Block pallet, pallet depth22cm, with epoxy board insulation, each pallet 8 Channel, push- down clamp.
System structure and working principle
System Composition
- Lithium battery into capacity equipment (1~10tower).
- A computer with a USB interface (bring your own).
- A USB to 485 interface converter and communication line.
- A set of Semco product software.
System principle
The equipment is connected and controlled by a computer to send instructions and collect data; the keyboard can manually operate the equipment to display parameters and status; the constant current board is ordered by CPU, has constant current and constant voltage functions; when the battery is charged, the bidirectional power supply converts the alternating current into 12V direct current, and the constant current board realizes the charging control and detection of the battery; when the battery is discharged, the process is opposite to the charging process, and the constant current The board raises the battery voltage to 12V, and then converts the direct current into alternating current through the bidirectional power supply and directly feeds it into the AC distribution network of the factory, thereby realizing the energy feedback of the discharged electric energy of the battery.
Significant power saving effect::After testing, should the power consumption of the device during charging is more than 40% lower than that of traditional devices, the comprehensive power saving rate is more than 60%, and the power consumption is more than 60%, which saves a lot of costs for battery manufacturers.
Technical Parameters
Equipment structure | |
Number of device channels | The whole machine has 128 channels in total |
Dimensions | Width 1850mm × depth 550mm × height 1840mm |
Chassis colour | Standard off-white (can be customized) |
Fixture form | Down pressure four-wire clamp |
Fixture spacing | 85mm |
Support battery specifications | square battery |
Working Power | Three-phase five-wire system AC380V±10%, 50HZ |
Power factor | ≥0.99 |
AC current distortion rate | ≤5% |
Overall Charging Efficiency | ≥75% |
Feeder conversion efficiency | ≥70% |
Equipment failure rate | <1% |
Working Power Consumption | ≤20KW |
Working environment | Temperature -10〜40°C, relative humidity≤80% |
Cooling method | Natural air intake, upward exhaust |
Channel Parameters | |
Voltage measurement range | DC 0~5V |
Battery voltage range | Charging DC 0~4.5V; Discharging DC 4.5~2V |
Constant voltage range | DC 1〜5V |
Voltage accuracy | ±(1‰Reading +1‰full scale), resolution 1mV |
Voltage stability | ≤1‰ |
Current range | Charging DC 300mA〜30A; Discharging DC 300mA
〜30A |
Current accuracy | ±(1‰Reading +1‰full scale), resolution 10mA |
Current stable Read | ≤1‰ |
Software Function | |
Way to Control | Computer control equipment work, whole cabinet
control |
Communication method | Serial port, baud rate 57600 |
Process settings | Up to 32 steps and 256 cycles can be set, with
nested cycle function |
Charging mode | Constant current, constant voltage, constant
current and constant voltage |
Charging cut-off condition | Voltage, current, time, capacity |
Discharge mode | constant current |
Discharge cut-off condition | voltage, time, capacity |
Protective function |
Over-voltage, under-voltage, over-current, under- current, over-capacity protection, power-off
protection, data breakpoint recovery |
Time limit | 0〜30000 minutes/step, the time unit is min |
Time precision | ≤±1‰ |
Sampling inspection cycle | ≤1s〜60s optional |
Battery sorting | Sort by (capacity, time, open circuit voltage,
discharge platform, etc.) |
Data processing | It can record data such as voltage, current, time,
capacity, etc., automatically calculate constant |
current charging ratio,
capacity loss discharge efficiency, average voltage, median voltage and other data, provide data curve and cycle diagram; can output generated text, EXCEL, WORD or MDB database format file |
Product accessories
S.No. | Name | Quantity |
1 | Equipment factory inspection report | 1 set/unit |
2 | Equipment Instruction Manual | 1 set |
3 | Packing list and product certificate | 1 set/unit |
4 | communication line 5 Product | 1 set/unit |
5 | Software U Disk | 1 set |
Service & Support
- After-sales on-site installation, commissioning and training.
- shelf life 1Year, 1Years of free maintenance, upgrades and training.
- Available within the warranty period48hOn-site maintenance service, Special circumstances will be discussed separately.
- Maintenance after the warranty period only charges the cost of raw materials, and the software is upgraded free of charge.