- Appearance and functional characteristics of equipment.
- Equipment action
- Technical parameters of equipment
- Equipment configuration List
- Operating environment
- Random accessories
1. Appearance and functional characteristics of equipment
2. Equipment action
- Voltage internal resistance test
- Barcode Scanning
- Ten-gear sorting
- Separation efficiency: ≥4000 pieces/hour
3. Technical parameters of equipment
- Feeding method: manually load the battery to the feeding hopper
- Receiving method: ten-speed manual receiving
- Test station: test 1 battery at a time
- Scanning station: 1 battery per scan
- Sorting method: the stepper motor transfers the battery one grid at a time, and the cylinder pushes the battery to the receiving gear
- Sorting system: Panasonic PLC + industrial computer
Equipment action process
Manual charging of the whole box of batteries → the cylinder pushes the battery out → the belt transports the battery
→ the cylinder pushes the battery to the test position → the voltage and internal resistance test of a single battery → the stepper motor transfers the battery one grid at a time → the battery rotates and scans the barcode → the battery reaches the corresponding gear After the position, the cylinder pushes the battery to the receiving gear → manual boxing
Equipment technical parameters
- Working voltage: AC 220V±10%/50Hz, power: ≤1.5 KW
- Working gas source: 0.5~0.7 Mpa (dry gas) (3)Separation efficiency: ≥ 65PPM
- Adapt to battery specifications: 18650 finished batteries
- Equipment weight: about 300㎏
- Equipment qualification rate: ≥99.5%
- Equipment utilization rate: ≥98%
- Dimensions: 1500 (length) × 900 (width) × 1600 (height) mm
- The frame material of the sorting machine: high-quality thick cold-rolled plate, made of aluminum profiles.
- Sorting parameters: open circuit voltage, AC internal resistance
- Test accuracy: Hioki HK3561 precision internal resistance tester Open circuit voltage: Accuracy +/-0.1% rdg, display resolution 1mVAC Internal Resistance: Accuracy +/- 0.5% rdg, Display Resolution 0.1 milliohms
- Parameter call: can save and call multiple groups (≥20 groups) of sorting parameters for sorting
- Gear Count: Real-time display of the number of batteries in each gear
- Data storage: the sorting data is saved in real time, and the storage time is greater than or equal to 1 year
- Data traceability: the corresponding voltage internal resistance data can be queried according to the barcode
- Data export: data is stored by date and can be exported to EXCEL form
4. Equipment configuration List
- Tester: Hioki HK3561 Precision Internal Resistance Tester
- Battery scanner: Keyence or Cognex
- PLC: Panasonic FPXH-C60T
- Industrial computer: Jingshi FVC2616
- Monitor: Philips
- Stepping motor: Xingfengyuan
- Guide rail slider: Taiwan Shangyin
- Sensors: AirTAC and Omron,
- Bearing: Japan NSK
- Cylinder: Yadke and Xingchen,
- Switching power supply: Taiwan MEAN WELL
- Button alarm light: Siemens
5. Operating environment
- Indoor temperature: -30℃~50℃.
- Indoor humidity: RH<55% or
- Factory site: no pollution and no strong electromagnetic
6. Random accessories
- Equipment operating instructions
- 1 pack of test probes (20 pcs)
- Internal resistance tester manual
- A set of common tools (Allen wrench, screwdriver, )