Table of Content
- Appearance and functional characteristics of
- Equipment action
- Technical parameters of equipment
- Equipment configuration List
- Operating environment
- Random accessories
1. Appearance and functional characteristics of:
1. Appearance of the device
2. Equipment function:
- Voltage internal resistance test
- 10-level sorting
- Separation efficiency: ≥2800 pieces/hour
3. Equipment Features
- Feeding method: manually load the battery to the feeding hopper
- Receiving method: 10 grades of manual receiving
- Test station: test 1 battery at a time
- Sorting method: the stepper motor moves the battery one grid at a time, and the cylinder pushes the battery to the receiving gear
- Sorting system: Xinjie PLC+15-inch touch screen
2. Equipment action process
Manual charging of the whole box of batteries → the cylinder pushes the battery out → the belt transports the battery
→ the cylinder pushes the battery to the test position → the voltage and internal resistance test of a single battery → the stepper motor transfers the battery one grid at a time → the cylinder pushes the battery after the battery reaches the corresponding gear To the receiving gear → manual boxing
3. Equipment Technical parameters
- Working voltage: AC 220V±10%/50Hz, power: ≤1.5 KW
- Working gas source: 5~0.7 Mpa (dry gas)
- Separation efficiency: ≥ 50PPM
- Adapt to battery specifications: 33140 finished batteries
- Equipment weight: about 300㎏
- Equipment qualification rate: ≥99.5%
- Equipment utilization rate: ≥98%
- Dimensions: 1500 (length) × 900 (width) × 1600 (height) mm
- The frame material of the sorting machine: high-quality thick cold-rolled plate, made of aluminum profiles.
- Sorting parameters: open circuit voltage, AC internal resistance
- Test accuracy: Nikki 3561 precision internal resistance tester Open circuit voltage: Accuracy +/-0.01% rdg, display resolution 1mV AC Internal Resistance: Accuracy +/- 0.5% rdg, Display Resolution 0.1 milliohms
- Parameter call: can save and call multiple groups (≥20 groups) of sorting parameters for sorting
- Gear Count: Real-time display of the number of batteries in each gear
- Data storage: the sorting data is saved in real time, and the storage time is greater than or equal to half a year
4. Equipment Configuration list
- Tester: Hioki 3561 Precision Internal Resistance Tester
- PLC: Xinjie XD3-60T-E
- Touch screen: 15-inch MCGS touch screen
- Stepping motor: Xingfengyuan
- Rail slider: Taiwan Shangyin
- Sensor: AirTAC and Omron,
- Bearing: Japan NSK
- Cylinder: Yadke and Xingchen,
- Switching power supply: Taiwan MEAN WELL
- Button alarm light: Siemens
5. Operating environment
- Indoor temperature: -30℃~50℃.
- Indoor humidity: RH<55% or less
- Factory site: no pollution and no strong electromagnetic interference
6. Random accessories
- Equipment operating instructions
- 1 pack of test probes (20 pcs)
- Internal resistance tester manual
- A set of common tools (Allen wrench, screwdriver, )