HYNN Semco PT 60V 40A 8CH

HYNN Semco PT 60V 40A 8CH

HYNN 60V-40A Battery Testing Equipment PT6040A Specifications

Functionality:

  • Life cycle testing
  • Capacity testing
  • Charging and discharging characteristics testing
  • Charging and discharging efficiency testing
  • Over charging and over discharging endurance testing
  • DC Internal resistance testing
  • Dynamic testing

Main Features:

  • Independent channels with configurable parameter and condition setting for each individual channel
  • Reliable and ultra-high precision testing with 0.05% accuracy
  • Precise control without overshot during CC-CV and CV-CC transition
  • Remote control of start, stop and monitoring for the equipment on any on-line computer via WLAN
  • Modular design, convenient for maintenance.
  • Software system is strong enough to show friendly HMI (Human-Machine Interface)
  • Four-wire output

1. General Introduction

HYNN high accuracy battery pack test equipment PT6040A is designed for power battery pack. Designed with high accuracy, high flexibility and high performance, PT6040A can meet all test requirements for battery pack with the range of 0-60V (Voltage), 0-40A (Current). The hardware consists of power module, main board, power module, radiator fan and etc. The main board receives control instructions from the upper computer and dispatches various control signals, such as power module to charge and discharge battery, current and voltage collecting module to data acquisition and automated real-time dealing, capacity calculating, data storage, real-time and historical data uploading.

 

No. Item Name PT6040A
1 Channel numbers 8CH           (8Channels/Cabinet)
2 Channel action mode Independent
 

3

 

Working mode for individual channel

Charging: constant-current (CC), constant-voltage (CV), CC-CV;

Discharging: CC, constant-power (CP)

Standing: stop

Stop conditions for individual channel Time, voltage, current, capacity, cell voltage, RSOC, temperature, protection.
 

4

 

Channel

voltage

Testing range 0V-60V
Minimum

discharging voltage

 

6V

Accuracy ±(0.05%FS+0.05%RD)
Resolution 0.1mV
 

 

 

Channel

current

Testing range ±40A
Minimum output current 40mA
Accuracy ±(0.05%FS+0.05%RD)
Resolution 0.1mA
Time Resolution 1S
 

Power

Output power Consistent working power at4.8KW for single channel
Accuracy ±0.1%FS
Stop conditions for individual channels When the supplementary testing channel reaches to cut-off conditions, the main testing channel will be stopped or skipped.
 

5

 

Control program

Support for data protection when power off: When power failure or cut, the data still can continue to test and editable for working step parameter.
Safety protection conditions include voltage range limits, current range limits and current/ voltage trend.
Supplementary protection conditions include parameter for voltage superior limit, voltage inferior limit, temperature superior limit, temperature inferior limit.
Cycle times Maximum of 9999 times
Programmable steps Maximum of 255 steps

 

loop
Step time range Support for h、min、S format
Data recording Time≥100mS,Voltage≥1mV,Current≥1mA
Program feature Each step has more than one export port
 

 

 

6

 

 

 

Data presented mode

 

Cycle list

Including cycle serial number, charging and discharging capacity,

charging and discharging efficiency, charging and discharging power, charging and discharging average voltage and etc.

Process List Including process serial number, working mode, progress time, capacity, power, mid-value voltage, final voltage, final current and etc.
Details list Including recording serial number, system time, cumulative time, voltage, current, energy, power and etc.
 

7

 

Data exported mode

Data exported as EXCEL, TXT, IMAGE files, can be shown as data analysis wave for charging and discharging efficiency, charging and discharging wave, voltage, capacity, current & time

feature.

8 Data saved mode Data saving as file
 

9

 

Curve Type

X coordinate; total time, charging and discharging capacity, cycle time
Y coordinate; total voltage, current, capacity, monomer temperature, capacity and voltage after charging and discharging
 

 

 

 

 

10

 

 

Software protection

Power failure protection, reconnection when power on, overvoltage and over-discharging protection, over current or undercurrent protection, capacity protection, over temperature protection, abnormal voltage trend protection, abnormal current trend protection, abnormal voltage wave protection, abnormal current wave protection, abnormal rising speed for charging voltage protection, abnormal falling speed for discharging current

protection

 

Hardware protection

Power off protection, open circuit protection, short circuit protection, reverse connection

protection, misconnection protection, over current protection, overvoltage protection and high temperature protection

Alarming function The hardware is capable with cutting off power when in emergency, automated shout off when power off, automated load to connection and disconnection.
11 Voltage and current sampling method Four-wire system connection , fixture as wire beezer or others
12 Energy consumption mode Consumption
13 Cooling method Forced air cooling
 

 

 

14

Safety class As per EN60950, GB4943 requirement.
 

Noise

According to IEC62040-3 noise testing method, the noise is lower than70dBA. The sound level meter as per IEC804 I type requirement, accuracy higher than±0.5dB.
Protection Class IP22
Lightning protection As per GB17626 Class 2 lightning protection requirements.
15 Software Provide software upgrading during the whole life cycle
16 Communication Equipment uses RJ-45 interface which can ensure the stability and real-time for the remote data collection.
17 Cooling method Forced air cooling, minimum 20cm should be left from air outlet to air intake
18 PC configuration requirement CPU 2.0GHZ or above, dual cores, Memory 2G, hard disk 1T, reserve PCI extension slot.
19 Equipment maintenance Calibrate once per year and non-professionals should not open the crate. Check the contact in certain time to avoid poor contact.
20 Dimension 600(width)*600(depth)*1800(height)mm
21 Transportation The package is suitable for automobile, ship, airplane, train transportation. Rain proof and civilized loading and unloading are necessary.
 

 

22

 

 

Test environment

380V/220V/50Hz

Power:24KW

Work mode: Continuous

Work environment:-20—40 none dewfall

Environment humidity:10%~90% Ground load-bearing:≤500Kg/M2

3. General configurations and standards of equipment

  1. Equipment color can be Standard box color is ice grey GY09 and cabinet is machine tool grey GY10.
  2. Instruction manual and software CD are
  3. Accessories are enclosed:
No Name Quantity Submission time
1 Equipment ex-factory test report 1 suit/set Delivery
2 Equipment instruction manual 1 suit Delivery
3 Packing list and product certification 1 suit/set Delivery
4 Box of communication 1 suit/set Delivery
5 Wire of communication 1 suit/set Delivery
  1. Optional accessories that will be suggested and charged additionally:

 

Supplementary temperature testing channel Testing range ﹣40°C to 150°C
Testing accuracy ±1℃
Resolution 0.1℃
Channel quantity 4CH (Each channel equips with one temperature testing channel.)
Supplementary voltage testing channel Testing range 0V to 5V
Testing accuracy ±(0.1%FS+0.1%RD)
Resolution 1mV
Channel quantity 4CH (Each channel equips with two voltage testing channels)

4. Package, transportation and storage

1.  Package

Item name, type number, factory logo, inspection certification, date code and so on are all shown on the package.

2.  Transportation

The package is suitable for automobile, ship, airplane, train transportation. Rain proof and civilized loading and unloading are necessary.

3.  Storage

Product should be placed in the package carton when unused with appropriate temperature and relative humidity conditions. Corrosive gas or product,strongly mechanical vibration and shocking and strong magnetic field action should be avoided. The packaging should be at least 20cm height far from ground for waterproof. If the storage time is too long(over one year), it should be retested by professional technologist before usage.

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