Double Side Automatic Spot-Welding Machine Technical Specification
1. Equipment Introduction Brief introduction of equipment
- Brief Introduction of Equipment Function and Principle
- The equipment is suitable for fully automatic double-sided spot welding of 18650, 21700, 26650, 32700 and other cylindrical battery cell combinations. The equipment issuitable for automatic double-sided spot welding of 18650, 21700, 26650, 32700 and other combination of cylindrical cores.
- It is suitable for spot welding of modular lithium battery packs such as NB/Power Tool/Gardening Tool/High Power/energy storage power station batteries/electric motorcycles/electric vehicles and can be used with lithium battery pack production lines. It is suitable for spot welding of modular lithium batteries for NB/Power Tool/Gardening Tool/High Power/ energy storage power station batteries/electric motorcycles/electric vehicles. It can be used in conjunction with lithium battery production line
- This equipment is a multi-axis control machine developed by modern automation expert technology. It is automatic production equipment for effective real-time control of processing with precision transmission and motor control mechanism for automatic walking This equipment is a multi-axis control machine developed by modern automation expert technology. It cooperates with precision transmission and motor control mechanism automatic walking mechanism to effectively control real-time processing automation production equipment.
- The main functions of the fixture are as The main functions of fixture are as follows.
- Fix a set of battery cells, battery slices and bracket into a battery pack. Fixed a battery pack with a set ofbatteries and batteries and brackets.
- Make the position of the solder joints of the assembled battery pack welding parts accurate and stable. Accurate and stable position of solderjoint of assembled battery pack welding parts
- The welding process functions are as The function of welding process is as follows
- The battery pack fixture will automatically run after being manually pushed into Automatic Operation Function of BatteryPackaging Tool after Manual Pushing in Position
- Electric positioning and pressing Electric Positioning and Compression Function
- Double-sided automatic spot welding function at the same Double-sided simultaneous automatic spot welding function
- Weld head manual 90-degree direction change (Need to be customized) Welding head manual 90 degree direction changefunction. (to be customized)
- Laser positioning and alignment Laser Positioning and Alignment Function
- Optional front and functions back discharge functions. Optional pre-discharge and post-discharge funchions
- Wired remote control function of movable man-machine. Mobile Man-Machine Wired Remote Control Function
- Automatic poor welding current alarm and repair welding (This function is available when supporting high frequency inverter and transistor welding power supply) Automatic welding current bad alarm and repair welding function. (This function is available when matching high frequency inverters and transistor welding power supply)
- Equipment Action Flow
Load cells/supports/batteries into the fixture→→Place the fixture to the sensing position→→The automatic spot welding of the equipment is completed and sent to the reclaiming position→→From the treatment Take out the battery pack from the tool → → proceed to the next production escape Core/bracket/battery pack fixture->placement fixture to induction position->automatic spot welding of equipment to feed-out position->removal of battery pack from fixture->next production escape ring
- The overall size and appearance of the equipment (width * length * height): 1000*1400*1680 (this size is for reference only). Overall outline size and outline of equipment (width * length * height): 1000 * 1400 * 1680 (this size is for reference only).
2. Main features:Main functional characteristics:
- Adopt a universal 6-axis CNC system to make the control more standardized and the product more adaptable. The universal 6-axis CNC system is adopted to make the control more standardized and the product more adaptable.
- Full touch screen man-machine interface. Full Touch Screen Human-Machine Interface.
- Y, Z axis servo drive, the spot welding head is horizontally arranged on the left and right sides of the double-sided X1/X2 axis for simultaneous spot welding, and the welding head is driven by a flexible servo motor.Y, Z axis servo drive, double-sided X1/X2 axis spot welding at the same time, flexible servo motor drive of spot welding head.
- The workstation design is oriented to the production site, the operation is simple, the operation threshold is low, and it is easy to learn and use. Workstation design is oriented to the production site, with simple operation settings, low operating threshold, easy to learn and use.
- Equipped with welding power source selected by customers. (This item is an optional item, it can be equipped with a variety of welding power sources, some functions are due to welding, the power supply is different. It can also be customized with a specific welding power source. Equipped with Customer Selection Welding Power Supply. (This project is an optional project. It can be equipped with several welding power sources, some of which have different functions due to different welding power sources. Special welding power supply can also be selected individually).
- The dual welding head is convenient to change the direction manually, which solves the problem of the different horizontal and vertical cut angles of the (Need to be customized) The double welding head is convenient to change the direction manually, which solves the problem of different angles of horizontal and vertical notches of batteries. (to be customized)
- The spot welding program route can be arbitrarily designed without specific Arbitrary design of spot welding procedure route without specific requirements
- After programming, the coordinates of each point can also be accurately Each point coordinate can also be corrected accurately after programming.
- Automatic alarm for bad solder joints and manual control for automatic positioning and repair welding (some functions when equipped with monitoring function welding power source).
- Automatic welding in and out of the workpiece, no human operation is required in the welding process. Welding of workpiece in and out automatically without manual operation
- The visual and fully transparent workstation design is conducive to timely observation and understanding of welding. Visual transparent workstation design is conducive to timely observation and understanding of welding.
- Equipped with special adjustment and alignment tools to adjust the welding head and make the welding alignment work faster. Configuration of special alignment tool to adjust the welding head and make the welding work faster in alignment.
- Production Counting
- To replace the product, you only need to adjust the energy and call up the program, no other operations are required. Replacing the product only needs to adjust the energy and transfer out the procedure without any other operation.
- Store dozens of product welding procedures and parameters in the Store dozens of welding procedures and parameters in the system
- Can be displayed once and twice as well as pattern One-time display and two-time display and pattern programming
- There is a CAD map function of the welding path, and the U disk copy program can be It has the function of welding path CAD drawing, and can use U-disk Kaubei program.
- A new generation of portable remote control man-machine interface operation mode design, effectively reducing the inconvenience of The design of a new generation of mobile remote control man-machine interface operation mode effectively reduces the inconvenience of workers.
- It has the switch function of forward and backward It has the function of forward- forward, forward-backward and forward-backward switching.
3. Applicable battery cell specifications and the maximum allowable size of the battery pack Applicable battery specifications andmaximum allowable size of battery pack
Cell type No. Core Type
|Maximum battery pack length Degree Maximum length of
|Maximum height of battery pack Degree Maximum height of
Long * high battery cell only Number
Thick fixture Spend Thickness of fixture
|Maximum ruler of jig Inch Maximum size of fixture|
|32 * 17||
600 * 350
|2||21700||27 * 15|
|3||26650||22 * 12|
|4||32700||18 * 10|
4. Equipment technical parameters Technical parameters of equipment
- Power supply specifications: Power supply: single-phase 220V 50/60HZ 2.8KW. (380V three- phase power supply is required when equipped with high frequency inverter power supply) Power Specification: Power supply: single-phase 220V 50/60HZ 2.8KW. (380V three-phase power supply is required for high frequency inverters)
- Air source specifications: No
- Equipment weight: 330KG
- Normal power duty cycle is 20%. General power temporary load rate 20%
- Relocation accuracy: 1mm Relocation accuracy: 0.1mm
- The maximum spot welding nickel sheet thickness is 0.2mm/0.25mm(.The welding ability is different when equipped with different welding power sources) The maximum thickness of spot welded nickel sheet is 2mm/0.25mm. (Different welding capacity with different welding power sources)
- Weld head pressure: 1-5KGF optional adjustable
- Equipped with 1.7MM imported spot welding needle and chuck. Configuration of 1.7MM imported spot welding needleand chuck.
- Welding head can manually change the horizontal/vertical selection. (Need to be customized) The welding head can be manually changedhorizontally/vertically. (to be customized)
- Welding platform load: 35KG (maximum)
- Welding speed 3600P/H (maximum)
- Equipment environmental Equipment Environmental Requirements
- Ambient temperature: 0℃-40℃. Ambient temperature: 0-40
- Relative humidity: 30%~85%. Relative humidity: 30%-85%.
- Atmospheric pressure: 750±30mmHg. Atmospheric pressure: 750 + 30mmHg
- There is no strong electromagnetic field interference and corrosive gas erosion. No strong electromagnetic interference andcorrosive gas erosion
- Measure 1000mm away from the outer wall of the machine. 1000 MM Measurement from Outer Wall of Machine
- The equipment complies with the national safety standards of relevant equipment. The equipment meets the safety standards of the relevant national equipment.